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Printed Rigid Boxes (UK-Made)
Printed Rigid boxes, also referred to as luxury boxes, gift boxes, set up boxes, and custom premium boxes. They have a wide range of uses, but are mainly associated with high-end items like jewelry, watches, and makeup.
What Are Printed Rigid Boxes?
A Rigid box is a premium packaging box that is made from rigid stock, which could be chipboard or Paper Stock. Additionally, it has a wrapping which is usually made from premium materials and enhanced with finishes or decorations. A printed rigid box would have a custom-made design printed on the package.
What Are the Most Common Designs for Rigid Boxes?
You can have a printed rigid box with a creative and original shape and design, and you can use one of the most common rigid box designs, like a two-piece design, shoulder neck box, collapsible, drawer box, magnetic box, triangle boxes, hexagon shape, or collapsible box.
1. Two-Piece Box (Shoe-box -Telescop)
2. Shoulder Neck Box
3. Collapsible (Hinged Lid Box (Book Style/Flip Top)

4. Drawer Box(Match Style Box)

5. Magnetic Closure Rigid

6. Triangular Shape

7. Hexagon

8. Windowed Rigid Box

9. Collapsible Box

What Are Rigid Boxes Made From?
It is made from core material and additional wrap material. The core material could be made from chipboard or Paper Stock. The wrapping is made from materials like smooth paper, textured paper, metallic paper, pearl paper, fabric, or laminate to create a luxurious feel.
What Are the Most Common Padding Materials Used in Rigid Boxes?
EVA Foam (Ethylene-Vinyl Acetate)

This is dense, smooth foam that’s used for electronics, watches, jewellery, or gadgets because of its shock-absorbing characteristics and lightweight.
PU Foam (Polyurethane Foam)

This is soft and compressible foam that is used for glass bottles, small accessories, and cosmetics, mainly for cushioning fragile items.
Fabric-Wrapped Foam

This is simply foam wrapped in velvet, satin, or suede fabric. It was designed for luxury jewelry, perfumes, and gifts because of its premium aesthetic and elegance.
Molded Plastic / Thermoform Tray
It creates custom-made Molds that secure the product and hold it in a fixed compartment. They are designed to protect fragile items and electronic gadgets.

Paperboard or Card Inserts
These are eco-friendly options using slotted cardboard. It is used to arrange multiple items within the package and sort them.

Silk / Satin Cloth Lining
This is loose or padded cloth that adds a premium touch and elegance to the package. It is used to accentuate and showcase the product as it adds a shiny and soft touch.

Flocked Foam
It is simply foam with a velvet-like coating, which is both soft and dust-resistant. It is also used to secure products in a fixed mold.

What Are the Printing Options Available?
There are different types of printing options that are available in Viveprinting.
1. Litho/Offset Printing
This printing type is done using a chemical concept that oil and water don’t mix. The ink is first transferred (offset) from the plate onto a rubber blanket, which then applies it to the paper.
2. Flexo/Digital Printing
In short, this type of printing is done using a high-speed, industrial-grade rubber Stamp.
3. Silk/Screen Printing
This printing technique is done using a mesh screen that could be made from silk, a stencil, and a squeegee to push thick ink directly onto the surface. Each color in the design requires a separate screen.
4. Die Cutting
This technique is done by using a sharp metal blade bent into a specific shape and mounted on a strong backing plate. This tool is called “Die,” which is pressed with a huge force to cut it out.
5. Promotional Printing
This is the process of adding your company’s logo to your merch to increase brand awareness and brand recognition. These items are like pens, keychains, tote bags, apparel, and tech accessories.
6. Custom Printing
This is the furthest thing from generic. We create personalized products based on your brand, marketing, and needs. We create tailor-made designs.
What are the finishing options?
- Padding
- Foiling
- Spot UV varnish.
- Creasing
- Collation into sets (for instance, 7 cards + 7 envelopes into polybags).
- Embossing
- Die Cutting.
- Glitter varnishing.
- Glueing
- Perfect binding.
- Saddle-stitching.
- Laminations
- Perforating
- Lanyards and lanyard strings.
- Riveting
- Drilling
- Numbering
Apart from aesthetics, our finishing options provide tactile sensations and convey your brand message, which improves brand recognition. It also adds durability, which ultimately leads to enhancing product protection.
What Are Rigid Boxes Used For?
Rigid boxes are a very versatile packaging solution that can be used with numerous products that are luxury items more often than not. They can be used for jewellery, cosmetics, watches, electronics, subscription kits, fine foods, and product launches.
Jewelery

Cosmetics

Watches

Electronics

Subscription kits

Product Launches

Fine foods
Why choose Vive Printing?
There are numerous reasons why you should choose Vive printing for printed rigid boxes.
● We provide customized and Personalized Packaging solutions
● We are both reliable and fast
● We offer free shipping for orders within the UK
● We provide Eco-Friendly, recyclable Packaging
● We offer a huge variety of Packaging, Printing, and Finishing Options.
● We have deals and offers all year long.
Frequently Asked Questions [FAQ]:
What is the difference between a Rigid box and a Corrugated box?
The main difference lies in the material structure and usage. A corrugated box would be made from fluted (wavy) paper sandwiched between two flat linerboards, while rigid boxes would be made from chipboard or paperstock.
Rigid boxes are used for luxury and premium products. It is used during holiday seasons for gifts. On another note, we have Corrugated boxes that are designed for shipping protection mainly.
How Thick Are Rigid Boxes?
It depends on the type of rigid box; however, on average, it could range between 1.5–4 mm.
Is styrofoam padding bad?
It is bad for the environment, but not in general. As the manufacturing process involves releasing toxic chemicals into the air and styrene, a component of polystyrene, is a carcinogen that can lead to disasters if they are used regularly.
How Can I Make Sure That the Design Matches My Vision?
We offer free proofing for orders above $4000. In case your order was less than that, you can contact us for information here. You will send us the design, then we will create and send you the hard copy proof for approval. After receiving approval, we will start processing your order.










